• Modelling griffin in clay and plaster

    Jelle modelinf the griffin. Modeling Griffin in clay and then cast it in plaster
    Jelle and I are halfway there with the modeling work on the griffin

    Continuing with the large griffin

    griffin modeling in artificial clay

    It's a project with long interruptions, because there's always work coming in between that seems to be much more pressing. But last summer there was a holiday period in which Jelle and I could get to work to finally shape the large mirrored griffins. In my last post on this, from more than a year earlier, I said that these two mirrored griffins will probably be cast in concrete. But I got good news from the customer: on closer inspection he preferred sandstone originals to concrete casts. We can proceed to carving them in stone! I decided that this is quite a big project for me alone and that I would like to make it together with Jelle Steendam both the modelling and the carving. With the combination of both our senses of shape and an extra pair of hands, this will become a great piece of sculpture that I am extremely enthusiastic about.

    Not foam but clay

    Making steel frames for the work of griffin in clay and then casting in plaster

    I had already started to enlarge my scale model in hard foam. But the work was not to my liking. I could not get the suppleness that I had in mind and decided to do it differently and thus, I wanted to model the griffin in clay. The first step was a sturdy frame. I drew a contour template from my scale model, enlarged this to the desired scale and sawed it out of a sheet of wood. Then I welded together a steel frame from square profile tube for the griffin. I could roughly model the body of the griffin out of wire mesh and fix it to the frame, and filled with polyurethane foam. I made the wings removable.

    Shield

    modeling griffin shield in clay 3

    Then came the modeling of the shield. The shield is such an intricate movement of parts with all kinds of details that at first it was difficult to read from the small pictures. When we were almost done with all the casts, the client sent us a whole series of razor-sharp photos showing that I had been very close to the original. But there was also new information that we discovered on them which we will certainly incorporate in the reconstruction. I had already spent many hours in photo editing to find out what it once had looked like.

    old photo griffin in situ

    A colleague noted that he was more likely to use such old photos as a guide to make his own animals than to make an exact copy of them. There is also something to be said for that. But for myself it has been a challenge to reconstruct and approach the level of the old griffins. It has made me a better sculptor. And it is also a very educational project for Jelle. He has a lot more modeling experience than I do and is also better acquainted with making plaster caps. But doing it on this scale is new to him too! So together we learn a lot. Only when we really start carving will we be on familiar territory; we have done that many times before.

    I made a one-sided cap from the shield and with the help of Jelle also a plaster cast. We could use this for further modeling work on the griffin's body.

    Teeny tiny knights

    family crest Von Klot for left griffin's shield

    The shields are also both different. They both have a family crest on it, one is of Graf Von Klot-Trautvetter with two helmets and two knights with banners and lances and a motto, and the other of Graf Von Bohlen, with five griffins and three helmets and the weapon motto "Cave Gryphem". These family coats of arms alone are extremely laborious pieces, so this is a project we will be spending a lot of weeks on in addition to the time we needed to model it in clay.

    family coat of arms Von Bohlen for right hand griffin's shield

    The general shape of the shield I had also modeled n clay and cast in plaster. I did not model that whole family crest, because that is a lot of work that you cannot transfer anyway with the copying saw. I could better carve it directly into the stone, which is much faster once the drawing's transferred onto it. A good example for this is the large family crest with two griffins that I installed in 2013 in sandstone.

    The body of the griffin

    modeling griffin in clay and then cast in plaster

    Then came step three: modeling the body, the wings and the tail. This was the point where Jelle could also come into action. Together we shaped the griffin in a number of days of intensive modeling. Clay can naturally dry out and shrink, so it was very nice that we could do this together in a shorter time. The griffin will be 115 cm tall and the shield 122 cms wide, so that was hard work.

    Plaster molds

    modeling griffin in clay and then cast in plaster

    But you can't do much with a clay model. When it dries out, it will crack and disintegrate. When wet, it can sag or become damaged. That is why we have used up a gigantic load of plaster to arrive at a plaster model. We were satisfied with the expression of the clay griffin, so that we could proceed to step 3: Placing plaster molds over it.

    First I took off the wings and tail and made separate plaster molds for those. Then we made, in an intensive rhythm of mixing plaster, putting on a thin layer of plaster in color and applying a thicker layer over it, a plaster mold for the belly of the griffin. The last two molds were for the griffin's head. We definedthe seams with strips of metal, in this case cut from a sheet of zinc that I still had. Finally, the two molds for the left and right half of the griffin followed.

    Castings

    modeling griffin in clay and then cast in plaster. Hollow plaster casts.

    After that Jelle and I made casts of each mold part. We had mixed a good load of glass fiber through the plaster, so that the casts could remain thin. Finally, we joined the loose parts together with more plaster, which we smeared over the seams from within. Overall, we now have a hollow griffin of approx 8 cms thick, that we can still handle a bit.

    modeling griffin in clay and then cast in plaster. carving away the plaster molds

    But the statue was still encased in the plaster molds! That is why we have also been busy for a few days to carve away all the molds from the plaster cast. Fortunately, we had added a little red dye to the inner layer of the plaster molds, allowing us to see when we were getting close to the final surface. We ended up with a bunch of casts, which may not have been perfect according to the views of professional mold makers, but more than sufficient quality for our copying saw and also good enough for a maquette to start sculpting from.

    Mirrored

    modeling griffin in clay and then cast in plaster. Carving away the last remnants of plaster by Jelle

    This griffin will later on be carved in stone. And just like all those flying buttress figurines of the past years, it is first sawn on the sculpture sawing machine. For this we need a sturdy model that does not depress when a follower disc rests on it. I could've also cut the beast out of foam and covered it with polyester, but with this method we were more flexible with the design. After all, you can easily remove and add clay, and with foam that becomes more difficult.

    But the griffin will become two different griffins, a left version and a right one. They need to be mirrored and that means the front legs, the claws, sit differently with one version than with the other. I thought we could first cut out and sculpt one griffin, and that we will then adjust the plaster legs of the model so that the right claw holds the shield and it rests on the left.

    Ordered some sandstone

    For these two griffins, the two shields, the four wings and the two tails I have now ordered a batch of Obernkirchener sandstone. The quarry informed me that it will take a while to find good blocks of such a large size for the sculptures. But I really wanted this type of stone, although it is very dense and quite difficult to carve. But it is extremely weather resistant and has a beautiful color. Above all, the material is very strong. I had cut a slice of approx 1 cm thick, about 15 x 15 cms wide, and I couldn't break it with my hands. And yet I still have quite a lot of strength in my fingers. This is a perfect property for my purposes, because these beasts will be standing on 1 front leg, and the shield, the wings and tail are not very thick either. This way they can last a few centuries.

    Read more about these griffins in the following post in the next message.

  • Year review of 2018

    Year review of 2018

    It seemed nice to sum up this year of sculpting in some words and pictures. Not in chronological order, because my work sometimes jumps from one thing to another, for often suddenly urgent commissions come in between. I like it that way too, I love things being a bit unpredictable! But only when there's not too much pressure on things.

    Finishing flying buttresses 4, 5, 6 and 7

    Last year I spent a long time making flying buttress figurines as well for the north side of St. Eusebius's Church in Arnhem. Early January that job was nearly done; I only had to make a Monk, a Bear, a man calling Noah, a Monkey and an Ark with animals out of new limestone. It was the last series of the four flying buttresses themed around Noah's Ark.

    Calamities and Repairs

    Amid heavy snowfall and storms, work went on as usual. I accounted for a severe frost period and just continued sawing. A part of the barn didn't feel the same way about it, and collapsed under the weight of a thick layer of wet snow. A few weeks later I narrowly escaped from a disaster, when in a torrential storm a sheet of asbestos was blown from the roof and landed right next to my finished flying buttress sculptures.

    Part of my repair work consists of patching up damaged statues. For instance I had to repair a Faun with a Pan Flute and a statue of Thomas Aquinas in my shop this year.

    Injury and recovery

    Something I've not reported on this blog is that I've been incapacitated for quite some time by injuries earlier this year. I hear you think it would surely have come about because of my job. I do have quite the productivity and it is rather physical work. And at times there can be some pressure to finish it all in time. But it wasn't anything like that. First it was an accident when I cut open my thumb deep on a party tent that threatened to blow away. Just three stitches and two weeks later I was back at work again.

    But it was not long before I was back home for some weeks. This time I had overstrained both my arms during removals (at temperatures around minus eight degrees Celsius). At least I now know how to recover from two tennis elbow quickly: not with all kinds of therapies, but by massaging the muscles in your forearm deeply for several times a day. This way, you'll relieve the tension from of the muscle and it will no longer pull so hard on your funny bone, let's put it this way. Learned on YouTube and experimentally tested myself.

    Own work: Pan in porphyry

    After all these flying buttress figurines, I started enthusiastically on my own project: a Pan in porphyry. I had presawn it machine and had just begun carving it, but in spite of all the good intentions, I had to put it aside because of other urent projects.

    block of porphyry for plaster image of Pan
    plaster sculpture of Pan with block of porphyry

    Ornamental works: Aachen, Utrecht, Den Bosch

    For all kinds of ornaments had arrived in the yard, which were to be made first. So this year I made finials and crockets for Aachen Cathedral, for the Cathedral of Utrecht, again for the Utrecht Dom, and for St John's Cathedral in Den Bosch, The Netherlands. Some of them in collaboration with my colleagues. There was stonemasonry work to do. There isnewspaper article was written about it and a video was made.

    Family Crests and griffins

    Then there were two sandstone family crests which I made in between other stuff, one with an edge and one without edge, and I have been modelling away on a set of mirrored griffins. I hope to finish them next year.

    Jelle, Jeffrey and Roel

    Annual Review 2018
    Wise Virgin with a Dove, copied by Jelle

    With so much work it was not surprising that I could not keep up with it all by myself. Hence my collaboration with my colleagues and Serge and Stide. Even then, we were not able to finish it all in time. Also, I had long thought about someone to pass the craft on to, someone who wanted to become a restoration sculptor. But how do you get someone who fits the bill? Fortunately Jelle came to visit. Exactly at the right time. He has now been working with me for more than six months, to the satisfaction of both of us and doing excellent work!

    Annual Review 2018
    Jeffrey helps presawing

    Then this summer I've had help from Jeffrey a few times, who came to help out with presawing on the machine, while at the same time my nephew Roel came by to begin to learn carving letters in stone.

    More flying buttress figurines

    After the first set of 26 flying buttress figurines from the north side of the Eusebius Church, we now had to make the 27 from the Southside.

    Annual Review 2018
    Roel learning to carve letters

    But fortunately from flying buttress no. 32 I had already made seven angels when he, plus a girl from buttress no. 36, and Stide had done one as well. Still we've been quite busy with the other 18, and we've not yet finished. Fortunately Jelle has now made a number of them as well. Anyway, on this blog you can read about Blind Man, Woman with Clubfoot, Wise Maiden with Cross, Foolish Maiden with Oil Can and Supreme Commander In Chief.

    Corbels for the Tower

    Since in March 2019 the Eusebius Church tower is scheduled to be completed, those sculptures had absolute priority. I've presawn some of the corbels and carved a set of them for the North- and south side of the tower, such as a Woman with Tulips, a Man with Bird, a Man with Ears of Corn, a Woman with two Doves, a Cat with Wings and an Bird beast. Sawing work was mostly done on the corbels from the west side of the tower (12 heads and 5 large corbels), but those were all carved by Stide. Time to once again visit to the scaffolds more to go…

    Read here the annual overview 2019.

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