Thomas Aquinas, part 2: sawing

Thomas Aquinas, part 2: sawing. Two large sandstone blocks

1. Two large sandstone blocks of Udelfanger sandstone: 1 for the statue of Thomas Aquinas, 1 for Serge's angel

Two large blocks

The work on the on copy of the statue of Thomas Aquinas has finally started. I had received two large blocks of Udelfanger sandstone some time earlier: one destined to make two angels out of it and one block from which I had to carve the two parts of the statue of St. Thomas from St John's Cathedral in Den Bosch and fit them together. So the first step was to divide both blocks into two with the diamond chainsaw.

Thomas. Aquinas, part 2: sawing.  I halved the block with the diamond chainsaw

2. The block is cut in half with the chainsaw

Thomas Aquinas, part 2: sawing. Presawing the lower body

3. Sawing the lower body

Presawing Thomas

After that I put one block on my copying saw and started presawing Thomas' lower half. The dividing line of the two parts was meant to be near the line of his hood, so that it will be almost invisible. Reminder: in an earlier post I wrote that the old statue was made from a single piece of stone, in which the layers run vertically. Because it's more desirable that the layers run through the statue horizontally (in that case, there's less chance that an entire big slice comes falling down at once, after weathering) it will be different in this copy. But the quarry has no banks in which the stone is higher than 120 cms. Therefore, the head was to be made from a separate piece.

Because of the large color differences between separate blocks of Udelfanger sandstone I was sent a very large block from which I had to cut the two parts. From this I made the body and the head of Thomas.

Thomas Aquinas, part 2: sawing. Upper body presawed.

4. The upper body was cut from the second half

Thomas Aquinas, part 2: sawing. Rough carving the head and body

5. The head and the body are roughly carved

Fitting together of the two parts

Then, the two pre-sawn parts of the head and body had to be made to fit to each other snugly. That wasn't so easy, because the dividing line doesn't run straight. It follows the wavy line of the hood and needs to be higher at the right hand, because otherwise the joint seam would run through the knuckles. These inclined faces need to fit together well. For this, it should first be clear what will be located where, and for that I needed to rough carve the two parts for quite a ways. I carved the upper body and the lower body so that I could see where it all would be going, and I could see where the dividing line was to run. Then I could find the joint surfaces.

Thomas Aquinas, part 2: sawing. Making both planes fit

6. The joint surfaces are being made to fit

Thomas. Aquinas, part 2: sawing. The head and body are bonded.

7. the two parts are bonded together

Joint surface

Because I made this joint line visible on both pieces, I could demarcate the joint surface and carve away the excess stone. By keeping on fitting the pieces together and scribing the excess stone, I could ultimately achieve a tight seam. When the fit was tight enough, I scribed off where I wanted to put the stainless steel pins and drilled four holes. Two holes in each piece, so I could adhere both parts with strong epoxy glue and two thick threaded rods. Also, the joint plane itself was bonded with a suitable breathable mortar. You should actually never make a horizontally extending closed off gluing surface on a statue sitting outside. The stone above such a dense glue layer can't lose its moisture and will start to rot right above the glue seam.

Serge's angel

Copying an angel for St. John's Cathedral

The other block was halved as well. From the one half this angel was presawn for Serge

My colleague Serge had an commission in Udelfanger sandstone as well for St. John's Cathedral in Den Bosch. He was asked to copy this angel. He had previously made one and asked me if I wanted to saw this one as well. So, here goes.

Read more soon about the continuation of this project.

Beeldhouwerijblog.nl is the blog of Koen van Velzen, sculptor in stone and bronze. Look up my website as well: beeldhouwerijvanvelzen.nl

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Ornaments for Utrecht's Domkerk and St John's Cathedral 2

Finial

As you may perhaps remember: I last year I carved ornaments a few times and even made some stonemasonry work for St. John's Cathedral in 's-Hertogenbosch.

The blog posts can be found under the following headings: Stonemasonry work and ornaments for St. John's Cathedral, Finally another update! and Ornamental work for the Utrecht Dom Church and St. John's.

I recently got a new batch of ornamental work in the yard again, including another identical finial block for the same buttress finial of St. John's Cathedral. The first block I carved in its entirety myself, including the stonemasonry parts. The second block was precarved by stonemason Mike Slotboom from Slotboom Steenhouwers in Winterswijk and the ornamental work was done by my colleague Serge. The third block was carved by three young stonemasons from Slotboom Stonemasons, who have all done their terrific best, and I carved the ornaments again: the crockets.

pallet with ornamental work in the yard of the sculptor's workshop

Together with my colleagues

sculotor's workshop with many projectsFor larger projects, I work with my colleagues Stide Vos and Serge van Druten. We were all trained as restoration sculptors at our former employer's Beeldhouwerij Mooy in Amersfoort. There, we worked together for about 15 years, so we know each other really well and get along famously.

Self-employed in the sculptor's workshop

We've continued all three as independent restoration sculptors, but keep in contact regularly, because it is such an incredibly small world. For this branch, the carving of ornaments and statues in new stone for mainly churches and castles, there are now still three restoration sculptors working fulltime. To my knowledge. It has always been a small group and that's never been a lot larger; there are times when all the work seems to come all at once and times when we really do not have enough work to keep all of us going. That's why we do other work as well, such as autonomous sculptures, reliefs, bronze statues, house signs, repairs, burial monuments, work for other sculptors and much more.

Jelle starting on a flying buttress figurine

Recently, Jelle Steendam has come to work in the beeldhouwerij to help alleviate the pressure and increase his knowledge at the same time. So that makes four in the Netherlands. There are of course many other sculptors in stone and I also know a few other restoration sculptors, but I rarely encounter these within my own genre.

Dom Cathedral in Utrecht

overview West Facade of South Chapel of Dom church Utrecht

Wherever the numbers are the side crockets are to be replaced

At this time we're mainly working together on sculptural- and ornamental work for the Utrecht Cathedral and the Eusebius Church in Arnhem. Serge and Stide in particular have made many tuffstone side crockets for the Dom cathedral already, but in between all of the other work I also managed to carve a few flowers in tuff myself. On the right is a picture of the three Gothic pointed arch facades, with a triangular frame above it. Along that frame, 12 crocket flowers are mounted, and with two and a half façade that makes 30 crocket flowers in all. One doesn't count, so we'll need to make 29. This is just a fraction of what you can find on this beautiful church.

Gallery -click on the thumbnail for the whole picture-

Snow

It was cold in the sculptor's workshop, but it's beautiful, and we can dress to the occasion. As long as we can warm up again during breaks we'll be fine.

 

Beeldhouwerijblog.nl is the blog of Koen van Velzen, sculptor in stone and bronze. Look up my website as well: beeldhouwerijvanvelzen.nl

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Thomas Aquinas (sandstone) for St. John's Cathedral

The statue of Thomas Aquinas

Thomas Aquinas: Here the statue is still in its niche of St John's Cathedral

St. John's cathedral

The major overhaul of St. John's cathedral is steadily continuing. Each year or maybe every two years, I'm not quite sure, one bay of the church is restored: 1 buttress and 1 window facade. This year I already did some work on two finial bases, a …Read the whole article…

Stonemasonry work and ornaments for St. John's Cathedral

 

sandstone base block for finialJust like a few years ago, I'm working on some parts for St John's Cathedral in Den Bosch. At the time I carved, among other pieces, a canopy in my shop this year. This time I made a base block for a finial in the beginning. This is the lower part of …Read the whole article…

Finally another update!

Storm before the silence

After my last post on this blog, it has remained silent for far too long here. But not because I haven't done anything! On the contrary, it's been way too busy to report it all.

Gallery -click on a photo to see it larger-

So I've been working on the carving of another coat-of-arms in Bentheimer sandstone. The design was almost the same as the previous one, but this one would would be suspended from a wall. Therefore, it was carried out lighter, without an edge to the relief and with a thinner base of 3 cms thick.

Flying Buttress Figurines

Then I went back to work on …Read the whole article…

Side crockets: Gothic ornaments for the Utrecht Cathedral

Reconstruction of gothic ornaments

weathered old crockets in Ettringer tuff at the cathedral in Utrecht

weathered old crocket in Ettringer tuffstone

The Cathedral in Utrecht is partly covered in scaffolding at the moment. Specifically a large part of its stonework is being overhauled, and part of this project are 16 large tuffstone crockets, or Gothic leaf shapes adorning the frames of the lancet windows. After several centuries of copying there was not much left of their original shape. That was reason enough …Read the whole article…

Natural Stone Award 2016 over the years!

Mike Slotboom and Koen van Velzen receive Stone Award 2016 for their work

natural stone award 2016, awarded to Koen van Velzen sculptor, for his work on a canopy in Udelfanger sandstone, voor de Sint-Janskathedraal in 's-Hertogenboschnatural stone award 2016, awarded to Koen van Velzen sculptor, for his work on a canopy in Udelfanger sandstone, voor de Sint-Janskathedraal in 's-HertogenboschToday was a day of celebration: steenhouwer Mike Slotboom en ik kregen de Natuursteenpenning toegekend voor ons werk aan the sandstone canopy on which we both worked for St. John's Cathedral in Den Bosch. The Natural Stone Award is awarded to persons or assigned to projects that receive the qualification "excellent craftsmanship" from a competent jury from the trade. …Read the whole article…

Canopy finished

Baldakijn voor de Sint-Janskathedraal in 's-Hertogenbosch in Udelfanger zandsteen

ornaments on a canopy for the St. John's Cathedral in's-Hertogenbosch in Udelfanger sandstone

The baldachin for St. John's Cathedral in Den Bosch is ready. The stonemasonry was made by Mike Slotboom of Slotboom Steenhouwers in Winterswijk; I carved the ornaments on this piece. The trickiest of these were the hanging parts on the front, the so-called suspended flowers. …Read the whole article…

A baldachin for St. John's Cathedral

Where the ornaments should go are now still cubes

the stonemason has done a great job. Where the ornaments should go are now still cubes

-to the first post about this restoration-

While I'm waiting for the stone for the Falcon from Franeker to arrive, the other work, in the meantime, just goes on. Right now I'm working on a sandstone baldachin for St. John's Cathedral in 's-Hertogenbosch. A baldachin is a type of canopy under which the statue of a saint is supposed to stand. …Read the whole article…