• Minervalaan part 2: Disassembling the statues

    The project

    In the previous post I explained how we got involved in this project at the Minervalaan in Amsterdam. We were asked by Roderick Nijenhuis van Caho BV from Dordrecht to take care of the sculptural parts, but before the time came, the old statuettes had to be dismantled first.

    When I gave a quote for this, I was quite optimistic on the one hand, because over 20 years ago I was closely involved with the restoration on the other side of the street, when I was still working at Mooy Sculptors Ltd. On the other hand, I was dreading it a bit as well, because it is just plain hard work to spend days on a small scafollding with a chainsaw.

    Work across the street, 20 years ago

    Around the year 2001 we started on the southeast corner of this intersection dismantling. We then had a diamond chainsaw on gasoline and with a lot of noise I could cut out the statuettes one by one. After a reconstruction phase we would carve the copies in Bentheimer sandstone. This choice was made because the stone is very weatherproof and lends itself to this kind of sculpture. Later there were a few comments about this choice, because sandstone catches dirt from the air and rainwater and will gradually darken, and also because nowhere else in this neighborhood this stone species has been used for sculpture. Usually you hear nothing about whatever was done well.

    "Tuff is not strong enough’

    Photo of reconstructions from 2002
    The damaged portraits of the South East Corner, with the new copies above, dating from 2002

    At that time we were cutting away the sculptures and I noticed that there was very little stone left standing. Would that even be enough to carry that entire building? A bit worried, I called the office about it. ‘No’, said Ton Mooy, "It's impossible that that building would rest on those blocks of tuff. That material is simply not strong enough to hold up an entire building. There has to be a pillar inside it, take a look.’ And yes, after some drilling and carving we found a concrete core inside the tuff blocks. Apparently a hole had been carved through the blocks during construction and concrete rebar had been put in it, after which everything was filled with concrete. This was clearly visible by the rough outline of the concrete pillar, which exactly matched the tuff's interior.

    This time it went differently

    So this time, twenty years later, I went to work in good spirits with my diamond chainsaw. But once I had cut a few slices away, my colleagues started to worry. ‘Hold it for a minute, won't it all come caving in on us?!’ I said they shouldn't worry, because there would be a concrete core in it. But they didn't trust it and drilled a hole. And when after a lot of drilling and searching we still found no concrete, we immediately stopped the sawing.

    My colleague looked pale as a ghost and didn't want to stay under the underpass for a second. It turned out that these four cracked blocks of tuff kept up the entire facade! Before we cut out the sculptures, the blocks had a cross -section of 72 x 77 cms wide, But after that, only a small block of about 30 x 45 cm would be left! We stopped the job, installed supports (steel poles) and the wedged up the building with blocks of wood and wedges. Time for a new plan.

    Stainless steel support props

    Half a year later we came back. The action plan was approved and the extra budget too, and a construction engineer had made calculations. Big stainless steel props were welded and they would keep things together. During cutting out the statuettes, it became clear how much this restoration was needed. Many of the blocks were not only strongly weathered down on the outside, but they came down in three or more pieces. For years there had been unseen cracks throughout the sculptures.

    removing the statuettes on the Minervalaan 30
    The sculpture was cut loose and is being lowered down

    After a few days with the diamond chainsaw we had pallets full of whole sculptures, but also broken pieces, some of which barely looked like a sculpture anymore. It was a sad heap of rubble, while before, it had looked so nice on the facade! The props now kept the facade up, end then I welded the separate corner pieces together.

    Video: Eight sculptures cut away with the concrete chainsaw

    Found the culprit

    Disassembling the sculptures in Minervalaan
    The support anchors were properly secured
    Disassembling the sculptures in Minervalaan
    Only a thin layer of brick covers the pipe

    Especially the right hand corner, with Spring, a Faun and a Man Sowing, was in particularly bad shape. We had already seen that there was a long crack running through the facade from top to bottom. Would that be because of sagging? But we quickly found out that the cause was due to a leaking rainwater downpipe. Apparently the architect hated rainwater downpipes and it seems he thought it would be much nicer if it was hidden inside the brickwork of the facade. But cast iron rain pipes will rust , and especially when they start leaking. And rust simply expands, it can be up to 7x as thick as the original iron.

    Disassembling sculptures from Minervalaan-rusting rainpipe

    It turned out that in most places only a sliver of about 2 cm brick covered this rainpipe. Not enough to protect it against rust. De downpipe had started leaking and the sculpture had become really soaking wet all the time. Just that in itself would be enough for tuff to weather and deteriorate, but if that moisture cannot go because there is a thick layer of paint covering it and especially when frost periods are added, then the consequences are easily guessed. The statues of Spring and Faun came down in pieces, torn and soaked.

    Archiving

    Crumbled statue of the sower
    The sculpture of the sower had suffered severely under the moisture

    Now I had already taken that into account. Experience had taught me that a lot of information could also be lost during dismantling. Simply because those loose crumbs that now look a bit like a face or a hand, immediately will crumble when you touch such a block. It will never get better once you start dismantling or cutting a sculpture free. That is why I had taken a whole series of photos of every statue, from the left, left front, front, front right and from the right, and preferably more. And from the sculptures on the other side of the street, on the North East Corner, I had taken loads of photos as well. We were going to need that during the reconstruction phase. The old statue would be leading in reconstruction, and hopefully, the photo material would provide enough information to be able to add the missing parts well.

    Gallery: Disassembling the eight statues on the northwest corner

    Read more about the reconstruction phase in The following blog post: Minervalaan part 3

  • Thomas Aquinas, part 2: sawing

    Thomas Aquinas, part 2: sawing. Two large sandstone blocks
    1. Two large sandstone blocks of Udelfanger sandstone: 1 for the statue of Thomas Aquinas, 1 for Serge's angel

    Two large blocks

    The work on the on copy of the statue of Thomas Aquinas has finally started. I had received two large blocks of Udelfanger sandstone some time earlier: one destined to make two angels out of it and one block from which I had to carve the two parts of the statue of St. Thomas from St John's Cathedral in Den Bosch, The Netherlands and fit them together. So the first step was to divide both blocks into two with the diamond chainsaw.

    Presawing Thomas

    After that I put one block on my copying saw or contour sawing machine and started presawing Thomas' lower half. The dividing line of the two parts was meant to be near the line of his hood, so that

    it's almost invisible. Reminder: in an earlier post I wrote that the old statue was made from a single piece of stone, in which the layers run vertically. Because it's more desirable that the layers run through the statue horizontally (in that case, there's less chance that an entire big slice comes falling down at once, after weathering) it will be different in this copy. But the quarry has no banks in which the stone is higher than 120 cms wide. Therefore, the head was to be made from a separate piece.

    Thomas. Aquinas, part 2: sawing.  I halved the block with the diamond chainsaw
    2. The block is cut in half with the chainsaw
    Thomas Aquinas, part 2: sawing. Presawing the lower body
    3. Sawing the lower body

    Because of the large color differences between separate blocks of Udelfanger sandstone I was sent a very large block from which I had to cut the two parts. From this I made the body and the head of Thomas.

    Thomas Aquinas, part 2: sawing. Upper body presawed.
    4. The upper body was cut from the second half
    Thomas Aquinas, part 2: sawing. Rough carving the head and body
    5. The head and the body are roughly carved

    Fitting together of the two parts

    Then, the two pre-sawn parts of the head and body had to be made to fit to each other snugly. That wasn't so easy, because the dividing line doesn't run straight. It follows the wavy line of the hood and needs to be higher at the right hand, because otherwise the joint seam would run through the knuckles. These inclined faces need to fit together well. For this, it should first be clear what will be located where, and for that I needed to rough carve the two parts for quite a ways. I carved the upper body and the lower body so that I could see where it all would be going, and I could see where the dividing line was to run. Then I could find the joint surfaces.

    Thomas Aquinas, part 2: sawing. Making both planes fit
    6. The joint surfaces are being made to fit
    Thomas. Aquinas, part 2: sawing. The head and body are bonded.
    7. the two parts are bonded together

    Joint surface

    Because I made this joint line visible on both pieces, I could demarcate the joint surface and carve away the excess stone. By keeping on fitting the pieces together and scribing the excess stone, I could ultimately achieve a tight seam. When the fit was tight enough, I scribed off where I wanted to put the stainless steel pins and drilled four holes. Two holes in each piece, so I could adhere both parts with strong epoxy glue and two thick threaded rods. Also, the joint plane itself was bonded with a suitable breathable mortar. You should actually never make a horizontally extending closed off gluing surface on a statue sitting outside. The stone above such a dense glue layer can't lose its moisture and will start to rot right above the glue seam.

    Serge's angel

    Copying an angel for St. John's Cathedral
    The other block was halved as well. From the one half this angel was presawn for Serge

    My colleague Serge had an commission in Udelfanger sandstone as well for St. John's Cathedral in Den Bosch. He was asked to copy this angel. He had previously made one and asked me if I wanted to saw this one as well. Jelle did a perfect job for him.

    Read more about the continuation of this project in the next post.

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