• Prince Carnival, in blue quartzite

    Koen van Velzen with statue of Prince Carnival

    Carnival association The Puupenkoppen (Pipe heads) from Achterveld celebrated its 55 th anniversary. Because they didn't want this to pass unnoticed, they asked me if I would help them come up with an idea for a statue to be placed in front of the clubhouse. Something with the logo, with the name of the association.

    Logo

    When the committee members presented me with their request, I was immediately enthusiastic. The logo is a dancing pipe with a face, which smokes and wears a prince's hat. It's just all quite fragile when you put a pipe like that on just 1 foot. So a literal representation was quickly ruled out because of the weight distribution and fragility of such a pipe. Even if you make it in bronze. Above all, it had to be vandal-proof.

    Strong

    Block of Azul Macauba quartzite for Prince Carnival statue

    Of course, when the beer is flowing freely, then people sometimes do ill-considered things, don't they? Bronze is also quite susceptible to theft these days. That's how I came up with my red statue of Pan. They liked that material. But during the quotation phase, it turned out that having such a custom block delivered was not feasible. Fortunately, I still had a rough piece of blue stone lying around, Azul Macauba. Granite, I thought, that should be doable!

    Carnival float

    clay sketch for Prince Carnival sculpture

    As we talked, ideas quickly emerged. I wanted to capture some of the fun of carnival in this sculpture, and the conversation turned to the activities of the Council of Eleven and Prince Carnival. The elements quickly came together: a carnival float in the shape of a pipe and Prince Puupenkop the First sitting on it. I immediately pictured the wheels in the shape of paper tongue whistles. The Prince's alaaf gesture, the hat and staff were all elements that came together very naturally later on in the conversations that followed.
    Then there was the question of the material. Considering the budget , strength and weather resistance, we ultimately settled on this blue quartzite. I had bought this block somewhere once and it was still waiting for me to use it for a project.

    Clay model and foam cutting.

    Once I had the idea in my head, I quickly modelled a rough sketch of a Prince Carnival out of clay. Then I cut a block of foam to the same dimensions as my block of stone, and from that, I carved out my clay sketch to full size. I was abel to easily shape the foam with small rasps and scrapers. But because I wanted to use the foam model in my sculpture sawing machine for the contour sawing process, it needed to have a hard outer layer. Unfortunately, I always lose a lot of detail from my foam model whenever I put another layer over it. But at least now I know what I want, and I've been able to practice on the details. The model gives me enough guidance to carve a copy.

    Acrylic one

    foam model with layer of Acrylic One and fiberglass mat

    To make the model sturdy and hard, I covered it with Acrylic One. It can be compared to polyester, but water-based. Just apply it with a brush, add a layer of fiberglass mats and brush over it again. It hardens quite quickly and has no odour whatsoever. Ideal stuff for this kind of thing.

    Sawing contours

    statue contour-sawn in quartzite with the contour sawing machine

    With this white hard layer over my model I could use it as a sawing model on my sculpture sawing machine. I put the block of stone on one side, my foam model on the other side, and saw the contours with this machine while rotating, just like a locksmith copies a key. The probe disc rolls over the model, and the saw blade follows that movement in the block of stone.

    Tougher than tough

    But here came the first hiccup: the material is much harder than regular granite! When I looked up why it was all so difficult, it turned out it's not blue granite, but quartzite. And that is a lot more difficult to cut. Eventually, I learned that the trick is to use a lot of water and keep the saw blade at a low speed. Anyway, two days later the contours were finally in place.

    Sculpting in quartzite

    start sculpting in stone. Next to it the foam model

    This was of course followed by the shaping phase. There's not much to explain about that: first you look for the large shapes and gradually carve them out as you go along, then it's a matter of refining. Because it has already been cut out with the contour saw, a lot of shapes are easy to find, but you could ruin a lot if you're not careful. Of course, after sawing, carving was also very difficult. I broke three chisels on it. Occupational hazard!

    Detailing

    sculpting Prince Carnival in quartzite

    But gradually it became clearer and I was able to focus more on the details: what do paper tongue whistles look like (conclusion: you have to exaggerate them a bit, otherwise they are not recognizable), how do the shapes of the hat, the cloak and the pipe run, and how does everything fit together? These are the most enjoyable moments of sculpting: the search for form and movement.

    Inspection

    Unveiling of the Prince Carnival statuette

    Naturally, the committee members kept an eye on things. The statue of Prince Carnival was a gift to the celebrating Carnival Association, and besides the fact that it all had to be kept strictly secret, it also had to look good! Fortunately, people were very satisfied. Personally, I really enjoyed being able to create something for 'my own'’ Achterveld, where my studio is located. The fact that it also sits in such a prominent place, right in front of the pub and directly opposite the church, is the icing on the cake. Well, that's Catholic village life here: the pub is opposite the church. Even though people no longer go to church, history has left its mark.

    55 and not 50 th anniversary

    Prince Carnival statue unveiled in Achterveld

    And of course different rules apply to Carnival than to normal life. It's the fool's festival, and therefore the number 11 is held in high esteem. The Council of Eleven, 11 november, and all memorable dates are at least a multiple of 11. So 55 th anniversary, and not 50.

    Anyway, this quartzite was also a new material for me; If I had known in advance that it was so incredibly hard, I would probably have suggested something else! But now that it's finished, I am very happy with how this Prince Carnival turned out, it carries exactly the atmosphere I had in mind.

  • Modelling griffin in clay and plaster

    Jelle modelinf the griffin. Modeling Griffin in clay and then cast it in plaster
    Jelle and I are halfway there with the modeling work on the griffin

    Continuing with the large griffin

    griffin modeling in artificial clay

    It's a project with long interruptions, because there's always work coming in between that seems to be much more pressing. But last summer there was a holiday period in which Jelle and I could get to work to finally shape the large mirrored griffins. In my last post on this, from more than a year earlier, I said that these two mirrored griffins will probably be cast in concrete. But I got good news from the customer: on closer inspection he preferred sandstone originals to concrete casts. We can proceed to carving them in stone! I decided that this is quite a big project for me alone and that I would like to make it together with Jelle Steendam both the modelling and the carving. With the combination of both our senses of shape and an extra pair of hands, this will become a great piece of sculpture that I am extremely enthusiastic about.

    Not foam but clay

    Making steel frames for the work of griffin in clay and then casting in plaster

    I had already started to enlarge my scale model in hard foam. But the work was not to my liking. I could not get the suppleness that I had in mind and decided to do it differently and thus, I wanted to model the griffin in clay. The first step was a sturdy frame. I drew a contour template from my scale model, enlarged this to the desired scale and sawed it out of a sheet of wood. Then I welded together a steel frame from square profile tube for the griffin. I could roughly model the body of the griffin out of wire mesh and fix it to the frame, and filled with polyurethane foam. I made the wings removable.

    Shield

    modeling griffin shield in clay 3

    Then came the modeling of the shield. The shield is such an intricate movement of parts with all kinds of details that at first it was difficult to read from the small pictures. When we were almost done with all the casts, the client sent us a whole series of razor-sharp photos showing that I had been very close to the original. But there was also new information that we discovered on them which we will certainly incorporate in the reconstruction. I had already spent many hours in photo editing to find out what it once had looked like.

    old photo griffin in situ

    A colleague noted that he was more likely to use such old photos as a guide to make his own animals than to make an exact copy of them. There is also something to be said for that. But for myself it has been a challenge to reconstruct and approach the level of the old griffins. It has made me a better sculptor. And it is also a very educational project for Jelle. He has a lot more modeling experience than I do and is also better acquainted with making plaster caps. But doing it on this scale is new to him too! So together we learn a lot. Only when we really start carving will we be on familiar territory; we have done that many times before.

    I made a one-sided cap from the shield and with the help of Jelle also a plaster cast. We could use this for further modeling work on the griffin's body.

    Teeny tiny knights

    family crest Von Klot for left griffin's shield

    The shields are also both different. They both have a family crest on it, one is of Graf Von Klot-Trautvetter with two helmets and two knights with banners and lances and a motto, and the other of Graf Von Bohlen, with five griffins and three helmets and the weapon motto "Cave Gryphem". These family coats of arms alone are extremely laborious pieces, so this is a project we will be spending a lot of weeks on in addition to the time we needed to model it in clay.

    family coat of arms Von Bohlen for right hand griffin's shield

    The general shape of the shield I had also modeled n clay and cast in plaster. I did not model that whole family crest, because that is a lot of work that you cannot transfer anyway with the copying saw. I could better carve it directly into the stone, which is much faster once the drawing's transferred onto it. A good example for this is the large family crest with two griffins that I installed in 2013 in sandstone.

    The body of the griffin

    modeling griffin in clay and then cast in plaster

    Then came step three: modeling the body, the wings and the tail. This was the point where Jelle could also come into action. Together we shaped the griffin in a number of days of intensive modeling. Clay can naturally dry out and shrink, so it was very nice that we could do this together in a shorter time. The griffin will be 115 cm tall and the shield 122 cms wide, so that was hard work.

    Plaster molds

    modeling griffin in clay and then cast in plaster

    But you can't do much with a clay model. When it dries out, it will crack and disintegrate. When wet, it can sag or become damaged. That is why we have used up a gigantic load of plaster to arrive at a plaster model. We were satisfied with the expression of the clay griffin, so that we could proceed to step 3: Placing plaster molds over it.

    First I took off the wings and tail and made separate plaster molds for those. Then we made, in an intensive rhythm of mixing plaster, putting on a thin layer of plaster in color and applying a thicker layer over it, a plaster mold for the belly of the griffin. The last two molds were for the griffin's head. We definedthe seams with strips of metal, in this case cut from a sheet of zinc that I still had. Finally, the two molds for the left and right half of the griffin followed.

    Castings

    modeling griffin in clay and then cast in plaster. Hollow plaster casts.

    After that Jelle and I made casts of each mold part. We had mixed a good load of glass fiber through the plaster, so that the casts could remain thin. Finally, we joined the loose parts together with more plaster, which we smeared over the seams from within. Overall, we now have a hollow griffin of approx 8 cms thick, that we can still handle a bit.

    modeling griffin in clay and then cast in plaster. carving away the plaster molds

    But the statue was still encased in the plaster molds! That is why we have also been busy for a few days to carve away all the molds from the plaster cast. Fortunately, we had added a little red dye to the inner layer of the plaster molds, allowing us to see when we were getting close to the final surface. We ended up with a bunch of casts, which may not have been perfect according to the views of professional mold makers, but more than sufficient quality for our copying saw and also good enough for a maquette to start sculpting from.

    Mirrored

    modeling griffin in clay and then cast in plaster. Carving away the last remnants of plaster by Jelle

    This griffin will later on be carved in stone. And just like all those flying buttress figurines of the past years, it is first sawn on the sculpture sawing machine. For this we need a sturdy model that does not depress when a follower disc rests on it. I could've also cut the beast out of foam and covered it with polyester, but with this method we were more flexible with the design. After all, you can easily remove and add clay, and with foam that becomes more difficult.

    But the griffin will become two different griffins, a left version and a right one. They need to be mirrored and that means the front legs, the claws, sit differently with one version than with the other. I thought we could first cut out and sculpt one griffin, and that we will then adjust the plaster legs of the model so that the right claw holds the shield and it rests on the left.

    Ordered some sandstone

    For these two griffins, the two shields, the four wings and the two tails I have now ordered a batch of Obernkirchener sandstone. The quarry informed me that it will take a while to find good blocks of such a large size for the sculptures. But I really wanted this type of stone, although it is very dense and quite difficult to carve. But it is extremely weather resistant and has a beautiful color. Above all, the material is very strong. I had cut a slice of approx 1 cm thick, about 15 x 15 cms wide, and I couldn't break it with my hands. And yet I still have quite a lot of strength in my fingers. This is a perfect property for my purposes, because these beasts will be standing on 1 front leg, and the shield, the wings and tail are not very thick either. This way they can last a few centuries.

    Read more about these griffins in the following post in the next message.

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