Saturdays project: two Kalasams in dolomite

one of two kalasams in green dolomite limestone (Anröchter Grünstein)

Strict Confidentiality!

reliefs in basaltic lavaIt has been a while since I shared a project, and that's because our current project is a big one. Not only do we need to make a lot of parts for it, but also a lot of this work is new and exciting. I can say that it concerns the façade reconstructions for the church of Veghel, but the details remain a surprise as it will become a gift to the city/village. We have been busy for more than a year with the preparations, reconstructions and the sculpting itself. Meanwhile the work on installing it all is progressing quickly and we're already working on carving the final parts, but we will keep the icing on the cake a secret for a while. This is also an exciting part for us, of which we very much look forward to the result.

Saturdays project

blocks for the two kalasams in green dolomite limestone (Anröchter Grünstein)

two blocks of dolomite

But in addition to all the hustle and bustle in Veghel, I still saw an opportunity to make good use of my Saturdays and carve two temple finials in the same green dolomite limestone from which the plinth for my father's statuette "Surrender’ was made, as well as his tombstone.

This was a venture that required some planning as it was going to be very thin and yet needed to remain strong. How did I do that? I didn't want this ornament to break in half after a few years outdoors, so I decided to glue in a stainless steel threaded rod. I drilled a hole in the middle of the 80cm tall stone with a diamond drill, well aligned, so that I would end up right about in the middle on the other side. It needed to be really sturdy right away, so I chose a threaded end of 20mm thick. This one need to stick out the bottom for 15 cm and at the top for 5 cm, so I thought to seal the stone with clay and pour some epoxy around the threaded rod. But it was still very cold outside and the epoxy would not flow properly.

Retry

gluing pens into the blocks for the two kalasams in green dolomite limestone (Anröchter Grünstein)

gluing the pins

The second attempt was with a much thinner cast epoxy. I poured this in from the other side, via a clay bowl, and this glue did flow all the way through. Success, I thought. But then it turned out in the following week that the epoxy wouldn't harden fully! To my disappointment, I had never read that you need to use this glue above 15 degrees Celsius, and it was only 5º Celsius. The stuff stayed a bit rubbery and although it hardened a bit more in the following month, it never really cured fully. But… actually that is better. These temple ornaments will be placed on the roof and will have to deal with considerable temperature differences. Then it is beneficial if the binding is not too rigid.

Kalasams

Kalasams are ornaments atop a Hindu temple, usually made out of brass but sometimes stone. Traditionally they were used to store rice, so that after a disaster it could always be resown. They are intended to protect the temple. Also see the English Wikipedia. In this case I was asked to make these Kalasams for the temple of Onderdijk. This hall got a new roof, and though first was thought of removing all three chimneys, later on was decided to keep the two little ones as a pedestal for these kalasams. They serve as the crown on top of the temple.

Drawing and sawing

3d sketch

side view and cross section of the two kalasams in green dolomite limestone (Anröchter Grünstein)

side view and cross section

I drew a model on the computer based on photos using Sketchup, from which, after some adjustments, I printed a profile. I used that for a full-size wooden profile template, that I could use on my sculpture sawing machine. With this copying saw I was able to cut out of the stone, just like a vertical lathe, the ornaments in several steps. However, sawing in dolomite is a very slow process, so I was kept busy for a few days sawing each kalasam.

Buffing and sanding

one of two kalasams in green dolomite limestone (Anröchter Grünstein)

first turning work

But just with this sawing work you're far from finished. The result is still not accurate enough and very striped because in fact it consists of lots of saw cuts that run horizontally around the ornament. I have been busy shaping for a few more days, sanding, grating and filing until it was to my liking. And because these are all difficult shapes, I just had to do a lot by hand. I finally sanded the two ornaments down to grain 200, so it wouldn't get too dark and shiny. A little bit matte light green, like a copper roof, seemed nice to me. Over time, this stone will weather to this color on its own.

Finial

crowning for one of two kalasams in green dolomite limestone (Anröchter Grünstein)

the first version of the capstone was much too pointed

As a last part I still had to make two separate cover knobs, which I also cut out with the lathe first. I had a very slender shape in mind, but when I put the parts together it all turned out to be out of proportion. The stem was still too long and the bud was too much Efteling theme park style. After I had adjusted all that, I was happy. I made it so that the button sits like a lid over the stainless steel threaded rod and the stem. It has become quite a slender ensemble, but the reinforcement in it makes it surprisingly strong.

Installing

first of the two Kalasams is installed

first one installed

I had thought beforehand that it would be useful if the two Kalasams each consisted of two parts: the actual ornament and a loose peak. Then I could screw on an eye bolt so that I could hoist the piece in the workshop and it could also be handy on the roof.

That turned out alright. I had prepared it all well and because many hands make light work, they were in their place on the chimneys in no time. With a long lifting strap onto the eye bolt, two men on top and two on the bottom, we could easily hoist them onto the roof. I suspect they weigh around 60 kilos, but it was doable this way. They are 80 x 40 x 40 cms. A little bit of adjusting, attaching the cap and filling the joints and it was done.

 

Gallery

Beeldhouwerijblog.nl is the blog of Koen van Velzen, sculptor in stone and bronze. Look up my website as well: beeldhouwerijvanvelzen.nl

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A Lotus flower for my father's grave

The symbolism of the lotus flower

For my father's grave I made a design with wavy water and a large lotus flower. The waves represent turbulent life and the lotus flower is a well-known symbol for the spiritually grown person who is firmly rooted in earthly life, but the worries of everyday life are beading from him or her, like water drops roll off a lotus leaf. The flower is directed towards the light, just as the soul strives for unity with the Divine.

Greenstone

I had ordered a few large pieces of stone. In trade it generally called dolomite however, but the actual name is Anröchter Grünstein. It's quarried in the German village of Anröchte, about 60 km from Dortmund in North Rhine-Westphalia. It is actually an ideal stone for sculpting in a few ways: it's not all that hard, all surface treatments come into their own beautifully, from roughly worked to polished, and you can carve in it in great detail. It also turns beautifully light green outside over time.

Much too fat

At first I thought to make the waves quite deep and so I had ordered a slab of stone of 100 x 200 x 20 cm. I had already carved some of the waves but it all got very restless. So I just decided to cut the thickness back to 12 cms, so that I could carve the waves much more subtle and it would radiate much more tranquility. I then sanded these waves and not polished them too much, so that they retained a soft surface that will later oxidize nicely to light green.

Contours

Then came the lotus itself. I had found a nice image on the internet. I traced it onto the 16 cm thick standing stone and first removed the contours of it up to 8 cm thickness for the background.

Shaping the petals

Then I could start carving the remaining shape. I shaped the petals with a tooth chisel to make an effect of the veins in the petals. One of the most frequently asked questions I received was whether water will remain standing in it. That would be a beginner's mistake, of course. After so many years in restoration work, carving ornaments in all kinds of stone, that is something I really don't have to think about anymore. Although the leaves are hollowed out, the water from each petal flows neatly downwards.

Outsourced

I outsourced the installation and lettering to a befriended stonemason. Harder Natuursteen BV from Hoogkarspel who have very conscientiously taken care of this part. If I wouldn't have been up to my neck in assignments and deadlines, and if I hadn't been hopelessly out of routine in letter carving, I might have carved the text myself. But now it has been sandblasted and colored very subtly, and I'm glad it looks so nice. I'd rather have it neatly sandblasted than end up with not-quite-up-to-standard hand carved letters.

I also didn't have the equipment to install such a big stone in a cemetery myself. It can of course all be arranged, but these people do this several times a week and have a trailer with a hoist, a flat cart, a movable gantry crane and all the expertise, in short, everything you need to do this smoothly and professionally. I myself could have rented everything and probably would have taken four times as long and had a lot more headaches. You can't always do everything best yourself. I am very grateful that they have completed all this so professionally for us.

Can it be an ounce more?

When ordering the stone, I had taken into account the information provided by the cemetery. A family tomb is 100 x 200 cm and may be up to 100 cms tall. But it has now become apparent that these sizes are considerably larger than the other graves, especially because the neighboring grave has also subsided considerably. That is why this grave stands out so much now. Most graves are 80 wide and 50 high. But anyhow, it has become an attractive ensemble, I think.

Gallery

-click on a picture for an enlarged version-

Beeldhouwerijblog.nl is the blog of Koen van Velzen, sculptor in stone and bronze. Look up my website as well: beeldhouwerijvanvelzen.nl

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Year review of 2020

Strangest year ever

flying buttresses with the ApostlesYear review of 2020? Well that was quite the year I guess! The strangest year that I've experienced until now out of the almost 58, but certainly not a bad year. There were many challenges and throughout everything I've grown personally. We sculptors have probably had it much easier than most other people. We enjoyed working outside, have been sitting in the lovely sun, had plenty of space and because we do our own thing, we have actually not noticed much of the measures, except when we had to do some shopping or wanted to go to a museum.

Production

The old flying buttress statue The Hope made of tuff stone

The old sculpture of Spes, Hope

So what do you do when all the nicer things disappear one by one? Work work work. That was one of the most striking things this year. We've had whole wagonloads of stone go through our hands, and there were lots of nice carving jobs among them. As in previous years, we have been working on St. Eusebius's Church, and we've now arrived at flying buttress statue no. 80 at the moment. We only have another 3 to go, because the last 13 sculptures will not be replaced. There will a new work of art instead. I believe that we will also have to do a little bit of work for that. On my blog you can read about the flying buttress statues that I carved myself last year: the Flute Player, Apostle St. Andrew, the Accordionist, St. James the Lesser, St. James the Greater, Temperantia and Caritas from the arc of the Seven Virtues, and Goat nibbling on a crocket. I also carved a copy of the statue Spes, Hope, but we were so busy that I forgot to take pictures of it!

face of JamesI did report about our work in an article with a video tour (as a studio visit could not take place due to corona) and in an overview of the last three flying buttresses that were completed: the Seven Sins, the Musicians and Six Apostles. Sometime in October I started working on a double-headed eagle for arch no. 17/18. You can recognize it in the background of some photos, but that project is temporarily halted because other things demanded priority. Likewise, Stide will be carving a lady with a cross (Fides of the Seven Virtues) and Jelle still needs to carve a man with a watering can who's watering a crocket, from arch no. 20.

-click on a photo for the corresponding article-

flying buttress figurine of Flutist 1

Flute Player

side view Saint Andrew

St. Andrew

new flying buttress figurine accordionist

Accordionist

copy of flying buttress statue of James the Lesser in Muschelkalk limestone

James the Lesser

copy of sculpture of Apostle James the Greater

James the Greater

flying buttress statue Temperantia for the Eusebiuskerk in Arnhem

Temperantia

Caritas

Flying buttress figurine Goat nibbling on a crocket completed 1

Goat

three flying buttresses

Farewells

Sculptors Jan and Koen van Velzen rowingIt was an uncomfortable year in another sense too: there were departures. My father and my brother-in-law both died of cancer, but both of them had lived towards the end in such a grand way that we could all find peace with their departure. Especially in my father's case, there was nothing but gratitude. Normally I would go to India again in November, but I haven't had much vacation this year. My beloved Swami Gopala Krishna also left his body this year and even if we could have gone to South India, then everything would have been different anyway.

In August I posted an article about my father's life that I actually wrote in the week of his death, but at the time I didn't have any pictures yet. I discovered that I could have written five more articles about his life, but this blog is not the right place for that. There will be an article about what I learned from him as a sculptor. On 31 October I I installed his sculpture "Surrender’ in the cemetery where he is buried, in Onderdijk.

I am currently working on making his tombstone in dolomite; it will be a lotus flower in relief and some waves. I first had an elaborate design with a graceful lady, but the family opted for a simpler design, and that will work out very nice as well. I hope to get it all installed before 19 January. But it Annual Review 2020doesn't all go as fast as 30 years ago anymore and I noticed that I also need my time to rest physically after a week of hard work. I had made the part with the waves quite deep at first, but it turned out too restless. After I had made everything 8 cm thinner it looked more like the way I had imagined it. At the moment I'm carving the Lotus flower.

Annual Review 2020

Pope and lantern

A number of projects always overlap the year's end, and this year those were Pope Leo and the granite Japanese Lantern for Clingendaal. There are three articles about the Pope Leo statue on this blog: the outline sawing, the first rough carving work and its completion. This statue of Pope Leo the Great is a copy that I carved in Udelfanger sandstone, for St. John's Cathedral in Den Bosch. I was asked to assemble this new sculpture out of two separate parts, which was quite a difficult job, but in the end I managed just fine. It's actually great when a tough challenge succeeds so well. Because this went so well, my colleague Serge asked me if I could repeat this trick for him on a similar one, an angel for the same cathedral. Only this one wasn't so easy: the first block had a big crack. As a result, I have been able to gain a lot of experience in assembling blocks of Udelfanger sandstone.

The lantern for Clingendael park at Wassenaar I carved out of granite, and in terribly wet weather I installed it in the mud in the park. Nevertheless, it is now completely embedded in the beautiful park, hopefully to be admired again next year.

Griffin

In the summer we finally had a bit of a quieter time. Time to move on with the large mirrored griffins. I put the foam model aside and Jelle and I worked together to make clay models of the shield and the body of the griffins. We then encased it in plaster casts and cast it in plaster again. Next will be the carving in Obernkirchener sandstone, for which the large blocks have already arrived. It was quite a large and difficult project, from which we learned a lot.

Read more in the extensive report on this project↑.

frame for griffin

griffin shield in clay 3

modeling of the shield

blocks of sandstone for a mirrored griffin blocks of sandstone for a mirrored griffin

A green lady

Annual Review 2020 seated woman dolomite

One of the commisions that I haven't published on this blog before, is that last summer for another sculptor I carved a sculpture in Anröchter Grünstein (dolomite) out of a large block of stone. Below is a video of splitting the block, that I could almost reach through with my chainsaw. In the picture, the whole sculpture still needed to be polished to a shine.

Ornamental work for the Latin School

ornaments in Baumberger stone for the Latin School in NijmegenAn accident never comes alone, but so it is with workload as well, it seems. Just at the point that I got the feeling that it was becoming an awful lot of work all at once, the urgent project for the Latin School in Nijmegen came in between. But we made it, and in time! All of it was blocks of Baumberger stone with ornaments on three sides, in the style of the Dutch renaissance.

Finials and side crockets, for the Utrecht Dom Tower

detailing new finials for Utrecht's Dom TowerThis year we also got a lot of ornament work done for the Dom Tower. Big, bigger, biggest was the motto. A very large finial of 80 cm wide kept Jelle and me each busy for over three weeks, and then pallets full of large crockets and tailpieces were dropped off, for the upper eaves of the stair tower, at about 90 to 100 meters up.

Annual Review 2020 large crocket for Dom Tower in portland stoneThere are a total of seven of these window frames, each with about ten of these large crockets, so no worries about enough work for the time being. And that's only a small part of the ornamental work on the Dom Tower in Utrecht. An article about this project will follow.

St. Lambert's Church, Veghel

year review 2020 St. PaulThere is one project that I haven't actually shared so far, but that I've already done a lot of work for in the past year. Two neo-Gothic façade claddings will be reconstructed next year at the Lambertus Church in Veghel. Among other things, there will be ten reliefs with scenes from the life of Jesus, two statues of saints and all kinds of ornaments, capitals and pinnacles on it. Jelle and I have already modeled a number of maquettes and carved several capitals for this, made test pieces and I have been staring for hours at vague old photos to see what it might have looked like. For St. Paul I already made a small model in plastiline, that I am going to enlarge in foam. The stone has already been sitting in the yard for a while. Jelle and I are going to do this together, and Jelle will take on St. Peter. There will certainly be a new blog article about this next year.

Small tasks

polishing the lingam

the sanding and 'sweetening’ of the lingam

Fortunately, there was still time for all kinds of small work in between, this year. And so I've been singing Shivabhajans while carving a Shivalingam in black Swedish granite, I've carved two small family crests in a granite headstone, I was asked to repair the Little Drummer with a new drumstick at St. John's Cathedral and I carved a pine cone for an eighteenth-century garden vase and was able to find a few more spare hours to continue working on my red porphyry statue of Pan with the pan flute. I also did a small part of the work on the ornaments of the South Portal of St. Eusebius's Church, but because of the work load, colleague Serge took the lion's share of that part. Finally, in Badhoevedorp, Jelle and I have been working on the repair and reinstalment of the figurines of the Four Seasons.

-click on a photo for the corresponding article-

fine sanding the Shivalingam

coats of arms in black granite completed

Granite coats of arms

repairing the drumstick of the Little Drummer Boy on the flying buttresses of St. John's Cathedral in Den Bosch

Flying buttress figurine Saint John

restoration garden vase lid

Pine cone for a garden vase

Annual Review 2020 garden statue Pan with pan flute- WIP

Pan

ornaments south portal Eusebius Church, in Baumberger stone

South Portal

figurine Spring Four Seasons reinstalled

Spring

Four fishes (dolphins) for a hotel

Then there were the four fish propped up for a façade of a hotel in Amsterdam, that were seriously damaged in a fire. These kinds of ornaments are usually called dolphins however, although today we have a different perception about these creatures. These fish usually sit mouth down and tail up, sometimes spewing water from their mouths.

 

I am now carving a copy of this in new sandstone; an very elaborate piece of high quality. This is quite a difficult thing for me too, which needs to be exactly similar because its brother is just a few meters away. By coping it point by point I'll gradually arrive at an accurate copy. The chisel traces are still clearly visible on the original, so I'll have to emulate that in the copy. I'll write a full article on this project later on as well.

Expansion

It all got a bit tight under the shelter with all the half-finished projects and the sawing machine and pallets with finished work. So there is a big change going on: the roof, that I installed in 2017 together with my son Joram, gets an extension of 4 metres, and the concrete slabs on which it will sit have already been installed too. The old concrete floor was so uneven that it was almost impossible to drive on with a pallet jack. The new truss is already made, now the waiting is for the roof plates and the extension of the hoistway.

Stelcon slabs have been laid

Heavier equipment

air hammer FK 702.5I also bought a new compressor this year, with an air dryer, because in wet and cold weather it was getting harder to work with air tools and whenever it was freezing, the air hammers and pressure regulators would immediately freeze up. And a nice heavy new air hammer, with a little more kabam in it. I am all set for the new year. Bring it on!

(This annual report only tells you what I myself have been up to this year. But I've cooperated a lot with Jelle Steendam, Stide Vos and Serge van Druten, with whom I share the larger projects. I work a lot with Jelle in particular; he has found a permanent place under the shelter. So have a look at his website!as well ↑)

Beeldhouwerijblog.nl is the blog of Koen van Velzen, sculptor in stone and bronze. Look up my website as well: beeldhouwerijvanvelzen.nl

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and on YouTube↑